Canon DU7-1175-000 User Manual

SERVICEMANUALProfessionalPuncher-A1COPYRIGHT ©2005 CANON INC. CANON Professional Puncher-A1 REV. 0 PRINTED IN U.S.A.DU7-1175

104. ADJUSTMENT AND SPECIAL PROCEDURES 4.1 TOOL RECOMMENDATIONS What you need to service the CANON Professional Puncher-A1: 1. Standard Measure Tool

11PUNCHED HOLE ALIGNMENT CHECKING • The back cover on the Professional Puncher-A1 must be removed to access the die set position cradle.

12 SCREWADJUSTMENTSCREWLOCK-DOWNTO TILTPRESS HERE LOOSENSCREW • Observe the punched paper; if the punched-holes are too close to the rear of the mac

13TURN CLOCKWISE • Using a flat-head screwdriver, turn the adjustment screw clockwise or counter-clockwise to move the die set position cradle. NOTE

142. Remove 4 screws in front and 2 in back 3. Cut any wire ties that may prevent freedom of movement to slide the Punch Module (A) outward 4. Rem

15PROCEDURE TO REPLACE ALIGNER BELTS Replacement of the Green Belt from the Aligner, Paper Entrance Side. Replacement of the Green Belt from the Alig

16BBINDER SIDEA Step 6: To remove the Rear Cabinet/Cover (C) of the Professional Puncher-A1, 1. Remove the “5” screws on Exit side

17Step 11: To remove Entrance Aligner Panel, Idler Paper Guide Assembly (item 19) A. Remove “2” E-Rings from the Pivot Shaft (G). B. Slid

18and the metal (w/o a belt) Green Belt Aligner Roller itself. Note that the two metal surfaces are flush. Step 14: Remove the Green Belt Aligner

19 Step 17: To install the Paper Guide Assembly into the Professional Puncher-A1. 1. As you slide the Paper Guide Assembly into place, a. Hook up

2TABLE OF CONTENTS 1. INTRODUCTION... 3 1.1 INTRODUCTION ...

20Step 21: Install the J2 Shaft back into place by inserting it first into the front, then the back. INSTAL J2 SHAFT Step 22: Close the J2 Flipper

21AFTER ASSEMBLY 4.6 GREEN BELT REPLACEMENT, PAPER EXIT SIDE The following step-by-step directions inform you how to remove and then assembly the co

22ABINDER SIDE Step 5: To remove the Rear Cabinet/Cover (B) of the Professional Puncher-A1, 1. Remove the 5 screws on Exit side and 2 screws on En

23Step 7: Unhook spring from the Docking Plate (D) and Door. Remove the “4” screws that secure the Docking Bracket. Remove, and set aside. PAPER EXI

24Step 10: To remove the Rear, Drive Side, and Paper Guide Aligner Assembly. This is the large Sheet Metal Assembly within the Professional Puncher-

25metal (w/o a belt) Green Belt Aligner Roller itself. Note that the two metal surfaces are flush. Step 12: Remove the Green Belt Aligner Roller A

26As a double check, hold the entire Paper Guide assembly up so that you can visually inspect the alignment between the sheet metal surface and the m

27E. Once all “8” mounting screws have been properly started you have good alignment. You may now go back and tighten the screws until they are snug.

28This entire process takes approximately 60 minutes. First time maybe a little longer. AFTER ASSEMBLY 4.7 BACK GAGE AND CHAD CONTROL MECHANISM - AD

29NOTE: Once you remove the screws that secure the rear cover, it will slide out from under the top cover. You do not need to remove the top cover.

31. INTRODUCTION 1.1 INTRODUCTION The Professional Puncher-A1 is an innovative solution for punching paper and offers the following design features:

30Step 8: Install the die set. Test the Professional Puncher-A1 system running first one page at a time, then two pages then 5 pages, then 10 pages

318. Clear paper from all these areas by turning knobs as shown. 9. When all the paper is cleared turn on power shut the door make sure the jam lig

32Following the steps above, the Hyper Terminal Screen should look like this: BOOTLOADER>V Professional Puncher A1 Ver.: XX.XX BOOTLOADER> Dow

33Executing Professional Punch A1 Ver.: 04.15 Press <Enter> to run Bootloader or <ESC> if machine is always BUSY New Software is installe

345. TECHNICAL TROUBLESHOOTING 5.1 THEORY OF OPERATION The CANON Stream Punch is a machine that punches various die set hole patterns into single sh

35SERIAL EEPROM CONTROL: 1 Input 3 Outputs Counts number of punches for die set full, Saves value For the Stream Punch to operate, all optical se

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375.2 TROUBLESHOOTING GUIDE CHART The Troubleshooting Guide Chart that follows is arranged in order of the normal operational sequence. When a malfu

38TROUBLESHOOTING GUIDE CHART (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Paper Jam indication on printer display, customer / operator h

Rev. 1

48.5” x 11” (LEF) Only: Professional Puncher-A1 is designed to punch this size only (LEF) no exceptions. Attempting to punch a sheet size other than

406. OPERATING CONTROLS 6.1 PUNCHING PATTERNS The Professional Puncher-A1 uses a variety of easily interchangeable die sets that allow you to punch d

41Step 7: Select the desired Die Set for your new job and slide it into the Die Set slot. Push Die Set in firmly until it latches. Step 8: Set th

426.4 SERVICE • Should your Professional Puncher-A1 require service contact your local authorized service representative. • There are NO user-servic

437. SPECIFICATIONS 7.1 SPECIFICATIONS, 208V & 230/240V PROFESSIONAL PUNCHER-A1 (North America) 208V MACHINES (Europe) 230/240V MACHINES S

52. INSTALLATION 2.1 UNPACKING UNPACKING • Inspect the outside of the package for shipping damage. If there is evidence of shipping damage, contact

6CANON PROFESSIONAL PUNCHER-A1 DIE SET - INFORMATION SHEET IMPORTANT NOTICE REGARDING THE DIE SETS PLEASE READ Your CANON Professional Puncher-A1 die

73. MAINTENANCE 3.1 INSPECTION, CLEANING AND LUBRICATION The following maintenance should be performed once annually, under normal use. Operational

8GREASING CRANKS Die Sets Professional Puncher-A1 Die Sets have an average expected life of approximately 500,000 sheets of paper. This life may vary

93.3 PREVENTATIVE MAINTENANCE SCHEDULE The following preventative maintenance should be performed during the regular printer inspection intervals. •