Canon iP5200R - PIXMA Color Inkjet Printer Service Manual

PIXMA iP5200PIXMA iP5200RSERVICEMANUALCanonCopyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of

2. LIST OF ERROR DISPLAY / INDICATION Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the pri

[1401] 󲇗 Print head temperature sensor error [1403] 󲇗 Faulty EEPROM data of the print head [1405] 6 times Inner cover open. [1841]*2 Close

*1: Only for models supporting CD / DVD printing *2: Only for models not supporting CD / DVD printing 󲇗 󲇗 2-2. Service Call Errors (by Cyclic Blink

LED) 2 times Carriage error [5100] - Carriage unit (QM2-2251) - Timing slit strip film (QC1-6526) - Logic board ass'y (QM2-2733)*1 - Carriage mot

*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste in

- sheet feed unit, or- cassette. Unsatisfactory print qualityNo printing, or no color ejected. Replace the- ink tank, - print head*2, or - logic board

*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste in

3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) Service partNotes on replacement*1Adjustment / settings Operatio

󲇗 other red screws.) [See 3-3. Adjustment / Settings, (1) Paper feed motor adjustment.] Platen unit: QM2-2248 Purge unit: QM2-2252 Waste ink tube: QC1

- Do not drop the ferrite core, which may cause damage. - Protect electrical parts from damage due to static electricity. - Before removing a unit, af

issue a revised edition. The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is u

3-2. Special Notes on Repair Servicing (1) External cover removal 󲇗 (I) With your fingers at the points indicated by the blue circle, raise and sli

(IV) Hold the left and right corners indicated by the blue circle, and lift the upper case to remove it. Note: In removing or

Top view Rear view 󲇗 (I) Logic board ass'y wiring (1 of 2)

󲇗 (II) Paper feed motor side wiring 󲇗󲇗󲇗󲇗󲇗󲇗󲇗󲇗󲇗󲇗󲇗 󲇗 󲇗 (3) Printer unit and bottom case unit assembly In assembling the printer unit chassis

󲇗 (II) After securing the waste ink tube with tape, be careful not to damage the tube in installing the printer unit chassis in the bottom case u

To the top<Part 1: 3. REPAIR, 3-2>1-20

3-3. Adjustment / Settings (1) Paper feed motor adjustment Perform the following adjustments when the paper feed motor unit is replaced: 1) When at

2) CL base / CL gear 1-22

󲇗 3) PR shaft / LF roller bushing 󲇗 󲇗 To the top<Part 1: 3. REPAIR, 3-3 (1) to (2)>1-23

(3) Waste ink counter setting When the logic board ass'y is replaced, reset the waste ink counter. In addition, according to the waste ink amoun

I. MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the PIXMA iP5200: Part 1: Maintenance

2) Press and hold the Resume/Cancel button until the Power LED blinks in green the specified number of times listed in the table below, and release i

Note: At the end of the service mode, press the Power button. To protect the media sensor from being dislocated during transportation, the paper lift

Note: If the Resume/Cancel button is pressed 16 or more times, the Alarm or Power LED lights steadily without any changes. 󲇗 󲇗 <Destination settin

Note: - The High Resolution Paper is the most desirable for LF correction printing (Canon HR-101 is used at the production site), but

Note: - If plain paper other than the 6 kinds specified in the table in step 1) is used, select the Pattern No. 0 (zero), leave the R

3-4. Verification Items (1) Service test print <EEPROM information contents> On the service test print (sample below), confirm the EEPROM info

󲇗 󲇗 (2) EEPROM information print <How to read EEPROM information print> Print sample: iP5200 US V1.01 IF(USB2=1) D=004.5 ST

UR(A(BKoe)=000 B(Coe)=000 C(Moe)=000 D(SCoe)=000 E(SMoe)=000 F(PBKoe)=000 G(CLbi)=000 H(SCLbi)=000 I(C-SC)=000 J(M-SM)=000 K(BK-CL)=000 L(B

value (ASF back side, U-turn front side, U-turn back side)*1 33. Print head temperature (BK/CL) 34. Inside temperature 35. Line inspectio

4. PRINTER TRANSPORTATION This section describes the procedures for transporting the printer for returning after repair, etc. 1) In the service mode

II. TABLE OF CONTENTS Part 1: MAINTENANCE 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consuma

Part 2 TECHNICAL REFERENCE

1. NEW TECHNOLOGIES (1) New ink tank system (PGI-5BK, CLI-8 series) 󲇗 The PIXMA iP5200 utilizes a high-density print head through the FINE technolog

2. CLEANING MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before

*1: When 24 to 60 hours have elapsed since the previous Black cleaning, timer cleaning - 0 is performed. However, this cleaning will be conducted up

tanks is replaced, Color cleaning is performed. Both the black and color ink tanks are replaced, All-at-the-same-time cleaning is performed. To the

3. PRINT MODE 3-1. Resolution (1) Normal color printing 󲇗 2) Grayscale printing 󲇗 (3) Borderless printing 2-5

(4) Duplex printing (5) Camera Direct printing 󲇗 To the top <Part 2: 3. PRINT MODE>2-6

4. FAQ (Problems Specific to the iP5200 and Corrective Actions) No. * Function Phenomenon Condition Cause Corrective actionPossible call or complaint

4 APrint resultsSoiling on the back side of paper (lines or streaks parallel to the paper feed direction)- After continuous borderless printing of sma

and the bottom case unit ribs*2. 6 CPrint resultsScratches on paper- PP-101D, PP-101, PR-101, SG-101, etc. - Paper feeding from the cassette Scratch

Part 1 MAINTENANCE

*1: Change the paper in each Bottom plate cleaning. The cleaning can end when paper does not get any soiling. *2: Locations to clean in servicing wh

󲇗 3) Moisten the folded end portion (indicated by the blue circle in the figure below) using a wipe, and set the paper in the ASF so that the mois

usage. C: The symptom is unlikely to be recognized by the user, and no practical issues are assumed. 󲇗 To the top<Part 2: 4. FAQ>2-12

Part 3 APPENDIX

PIXMA iP5200 Specifications <Printer> Type Desktop serial color bubble jet printer Paper feeding method Auto sheet feed (ASF, cassette, automat

*1: Only for CD / DVD printing supported regions <Print head> <Supported ink tanks> 󲇗 O: Usable X: Not usable 󲇗 Note: The ink tank

1PIXMA iP5200R REFERENCE MANUAL This reference manual describes differences from the base model, PIXMA iP5200. When referring to the PIXMA iP5

2TABLE OF CONTENTS Page Part 1: MAINTENANCE 3 1. MAINTENANCE 3 1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replace

3Part 1 MAINTENANCE 1. MAINTENANCE 1.1 Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engine

4 Note: If the NIC BOARD is replaced, user network setting information stored in the NIC BOARD is lost. Therefore, it is necessary to inform users

1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment 󲇗

53.4 Verification Items (3) Network setting information (NIC EEPROM information) print <EEPROM information sample> Canon iP5200R Network Con

6<EEPROM information contents> Print items: List item for network setting print Contents: Meaning of list items

7 Wired LAN Wired LAN enabled/disabled Enabled/Disabled Enable MAC Address MAC address for wired LAN on NIC board - [NIC BOARD

8Part 3 APPENDIX 1. BLOCK DIAGRAM 2. PIXMA iP5200R SPECIFICATION (differences from iP5200) < Specifications > Wireless LAN, wired LAN int

9< Network specifications > Communication protocol TCP / IP, UPD Wired LAN Compliant standard IEEE802.3u (100BASE-TX) / IEEE802.3 (10BASE-

󲇗 󲇗 1-2. Customer Maintenance 󲇗 󲇗 1-3. Product Life (1) Printer Specified print volume (I) or the years of use (II), whichever comes first. (I) Pr

(II) Years of use 󲇗󲇗󲇗󲇗󲇗󲇗󲇗󲇗 5 years of use (2) Print head Print volume : 18,000 pages (3) Ink tank (target value) ColorA4, 7.5% duty per color p

immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed, application software, print mode, an