Canon PIXMA MP510 Service Manual

PIXMA MP510 SERVICE MANUAL Revision 0 󲇗 󲇗 󲇗 󲇗 󲇗 󲇗 󲇗 󲇗 󲇗 QY8-13AZ-000 COPYRIGHT©2006 CANON INC. CANON PIXMA MP510 072506 XX 0.00-

󲇗 2-2. Service Call Errors (by Cyclic Blinking in Orange (Alarm LED) and Green (Power LED), or Both LEDs Lit) Service call errors are indicated by th

Note: Before replacement of the logic board ass'y, check the ink absorber counter value (by service test print or EEPROM information print). If

2-4. Warnings - If images are edited on the computer, print them from the computer. The value exceeds the number of copies you can print.During se

2-5. Troubleshooting by Symptom Symptom SolutionFaulty operation The power does not turn on.The power turns off immediately after power-on. - Conf

- print head*1. - Remove foreign material from the purge unit caps, if any. - Replace the - purge unit, or - logic board. Printing is faint, or white

*1: Replace the print head only after the print head deep cleaning is performed 2 times, and when the problem persists. 󲇗 - Replace the - scanning u

3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) Service partNotes on replacement*1Adjustment / settings Operatio

*1: General notes: - Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly. See 3-2. Special

3-2. Special Notes on Repair Servicing (1) Side cover L2 and front cover L removal i) Remove 1 screw from the front cover L. ii) While pushing

(2) Side cover R2 and front cover R removal i) Release the hook of the side cover R2. ii) Slide the side cover R2 toward the machine front,

Scope This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for qualified pe

iv) Remove 2 hooks (No. 1 in the photo below). While pressing the lock pin (No. 2 in the photo below), slide the front cover R toward the machine f

(4) Scanner flexible cable attachment i) On the double-sided adhesive tape in the right back of the top of the main case, attach the flexible cable.

(5) Timing sensor unit cable wiring i) Fit the cables in the flexible cable guide, and attach them to the main chassis with filament tape at 2 lo

(6) Flexible cable between the card board ass'y and the logic board ass'y i) Attach the core to the cable. ii) Fix the core with filament

(9) Ink tube installation <About Circle 1 in the photo> Fit the tube between the ribs. <About Circle 2 in the photo> Fit the

(10) Platen link assembly Assemble the platen link so that the paper thickness lever boss is in the platen link hole, as shown in the photo.

3-3. Adjustment / Settings (1) Paper feed motor adjustment Perform the following adjustments when the paper feed motor unit is replaced: 1) When at

<How to adjust the head-to-paper distance> i) Mark the current position of the left boss and the right hole. (See the step 1 of the carriage ra

4) While rotating the paper feed roller toward you using your finger, wipe off smears with a cotton swab. If a smear or stain is not removed easily,

zPlaten *1 drop = 9 to 18 mg zLF roller No Part name Where to apply grease/ oilGrease/ oil nameGrease/ oil amount (mg)Number of drops*Number

I. MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the PIXMA MP510: Part 1: Maintenance

(6) Ink absorber replacement 1) At the time of an error indicating that the ink absorber is full, replace either the main or the borderless-print in

<The portion replaced in the partial replacement>- Entire main ink absorber: Indicated by the green lines - The portion to be replaced in parti

(9) Service mode <Service mode operation procedures> 1) With the machine power turned off, while pressing the Stop/Reset button, press and hol

Note: - If the Stop/Reset button is pressed 14 or more times, the Alarm LED (orange) or Power LED (green) lights steadily without any changes. <De

<Ink absorber counter setting procedures> Set the ink absorber counter data to a replaced new EEPROM after the logic board is replaced in servic

<Button and LCD test procedures> Confirm the operation after replacement of the operation panel unit or LCD unit. 1) In the button and LCD test

3-4. Verification Items (1) Service test print <EEPROM information contents> On the service test print (sample below), confirm the EEPROM info

<Service test print sample> 󲇗 1-32

(2) EEPROM information print <How to read EEPROM information print> Print sample: 1: MP510 2: JPN 3: V1.01 4: ST=2006/01/28-18:30 5: L

Printed items: 1. Model name 2. Destination 3. ROM version 4. Installation date & time 5. Last printing date & time 6. Operator call/

II. TABLE OF CONTENTS Part 1: MAINTENANCE 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consuma

4. MACHINE TRANSPORTATION This section describes the procedures for transporting the machine for returning after repair, etc. 1) In the service mode

Part 2 TECHNICAL REFERENCE

1. NEW TECHNOLOGIES (1) Paper thickness lever (at the bottom front of the machine) The head-to-paper distance can be adjusted using the paper thickn

2. CLEANING MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before

*1: When 24 to 60 hours have elapsed since the previous Black cleaning, timer cleaning - 0 is performed. However, this cleaning will be conducted up

3. PRINT MODE 3-1. Normal Color Printing via Computer Default setting Selectable in the printer driver Main tab Selectable after clicking Custo

3-2. Normal Grayscale Printing via Computer 3-3. Borderless Printing via Computer 3-4. Manual Duplex Printing via Computer MP driver Custom sett

3-5. Card / Camera Direct Printing 3-6. Copying Paper type (Canon specialty paper)ItemFast Standard High Plain paper Print quality Resolution

4. FAQ (Problems Specific to the MP510 and Corrective Actions) No. * Function Phenomenon Condition Cause Corrective actionPossible call or complaint1

* Occurrence level: A: The symptom is likely to occur frequently. (Caution required) B: The symptom may occur under certain conditions, but likeline

Part 2: TECHNICAL REFERENCE 1. NEW TECHNOLOGIES 2. CLEANING MODE AND AMOUNT OF INK PURGED 3. PRINT MODE 3-1. Normal Color Printing via Computer 3

Part 3 APPENDIX

1. BLOCK DIAGRAM 1-1. PIXMA MP510 Link to a PDF file for printing To the table of contents To the top<Part 3: 1. BLOCK DIAGRAM>3-1

2. CONNECTOR LOCATION AND PIN LAYOUT 2-1. Logic Board Ass'y J301 (Print Head 1/3 [Carriage Unit]) J302 (Print Head 2/3 [Carriage Unit]) No.

J303 (Print Head 3/3 [Carriage Unit]) J501 (LF Encoder) No. Signal name FunctionInput / Output1 AB_PWR Ink tank sensor chip power supply OUT2 AB_DAT

J502 (Ink Sensor / Ink Tank Sensor) J503 (Power Supply Unit) J505 (ASF_PE Sensors) J507 (Main Cam Sensor) No. Signal name FunctionInput / Output1

J601 (Operation Panel / LCD) J701 (Carriage Motor) J702 (LF Motor) J703 (Purge Unit Motor) No. Signal name FunctionInput / Output1 GND Ground -2 P

J704 (Scanner Motor) J801 (Scanner Unit) J901 (Memory Card) No. Signal name FunctionInput / Output1 SC_MAN Scanner motor phase A- OUT2 SC_MA Scanne

J902 (USB 2.0 I/F) No. Signal name FunctionInput / Output1 SNS_USB USB VBUS power supply sensor IN2 D- USB D- signal BUS3 D+ USB D+ signal BUS4 GND

2-2. Card Slot Board J1 (Logic Board) J2 (SmartMedia, Memory Stick, SD (MMC)) No. Signal name Function Input / Output1 GND Ground -2 DSC D+ Camera D

10SM_GNDSM ground-11 SM_D5 SM 16 bit data bus IN/OUT12 SM_D3SM 16 bit data busIN/OUT13 SM_D6 SM 16 bit data bus IN/OUT14SM_D2SM 16 bit data busIN/OUT1

1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment *1

J3 (CompactFlash) No. Signal name Function Input / Output1 GND CF ground -2 CF_D3 CF 16 bit data bus IN/OUT3 CF_D4 CF 16 bit data bus IN/OUT4 CF_D5 CF

J4 (Digital Camera Connector) J5 (IrDA Board) J301 (Memory Card Board) 41 CF_RESETXCF resetIN42 CF_IORDY CF ready input - output IN/OUT43 CF_INPACKX

2-3. Operation Panel Board J1 (Logic Board) J2 (LCD Unit) No. Signal name Function Input / Output1 DGND Ground -2 POWER_SW Power switch OUT3STOP/R

2-4. Carriage Board No. Signal name Function1,2 A_GNDH Head ground3 HD2_C1 Head data C14 HD8_Y1 Head data Y15 VSS Logic ground6 PBK1 Logic ground7

3. PIXMA MP510 SPECIFICATIONS <Machine> Type Desktop serial color inkjet printer Paper feeding method Auto sheet feed (auto sheet feeder, fron

<Scanner> <Copy> Acoustic noise - Printing from a computer: 36 dB (A) (Photo Paper Pro, highest print quality settings, paper feeding fro

<Direct printing> may vary depending on document complexity, copy mode, page coverage, type of paper used, etc. and does not take into account w

Camera Direct Printing (PictBridge) Supported paper size - 5" x 7" Photo Paper Pro, Photo Paper Plus Glossy, Photo Paper Plus Semi-gloss

<Print head> <Supported ink tanks> O: Usable X: Not usable Note: The ink tanks for the Japanese models are not compatible with those fo

1-2. Customer Maintenance * Automatic print head alignment using the print head alignment sheet (via the operation panel only). 1-3. Product Life (1

Paper Plus Glossy using Windows XP printer driver in borderless printing mode and Windows XP Photo Printing Wizard. Declared yield value determined ba

2. LIST OF ERROR DISPLAY / INDICATION Errors and warnings are displayed by the following ways: 1) Operator call errors are indicated by the Alarm LE